When it comes to the electrical engineering field, one of the critical aspects that professionals must consider is the safe and efficient operation of current transformers (CT).
Understanding the importance of why CT secondary should not be open condition is vital in ensuring the proper functioning and safety of electrical systems. Why Ct Secondary Should Not Open Condition? In this article, we will delve into the reasons and implications of why CT secondary should not be open condition.
Why Ct Secondary Should Not Be Open Circuited
The secondary side of a current transformer should never be open because it causes high voltage build-up, leading to core saturation and potential insulation failure. This can result in overheating and damage to the CT.
- Step-up transformer , Increases voltage and decreases current on the secondary side
- If the secondary is open-circuited, the primary draws high magnetizing current.
- This leads to very high voltage on the secondary side, risking damage to CT and connected devices
- To avoid this, an external load (burden) is connected to the CT’s secondary

Never leave a CT secondary winding open-circuited
Doing so can have severe consequences, including safety hazards, equipment damage, and inaccurate measurements. Here’s why:
- Overheating: CTs can overheat due to core losses.
- High Voltage and Saturation: During faults, secondary voltage can soar, causing CT saturation.
- Spark and Melting: High loads can lead to sparks and melting in CT secondary terminals.
- Insulation Damage: High voltage can damage insulation, potentially leading to fire.
- Maloperation in Protection Relay: Insulation damage can result in malfunctions in protection relays.
Inaccurate Measurements:
- An open secondary circuit disrupts the CT’s normal operation, resulting in inaccurate current measurements.
- This can lead to false alarms from protection relays, potentially causing unnecessary power outages or equipment damage.
Additional Considerations:
- Always short-circuit the CT secondary with a burden resistor or other appropriate load when the CT is not in use. This provides a safe path for the induced current and prevents high voltage development.
- Never perform maintenance or testing on a CT without properly de-energizing and shorting the secondary circuit.
- Regularly inspect and maintain your CTs according to manufacturer recommendations to ensure their safe and reliable operation.
What Happens If Insulation Fails on CT?
When insulation fails on a CT, it introduces several potential hazards, including:
- Core Losses and Heat Production: Core losses increase, generating excess heat.
- Insulation Damage and Burning: Damaged insulation may lead to burning and heat production.
- Oil Boiling and Vapor Formation: Overheating can cause oil to boil and vaporize.
- Risk of Blast: Vaporized oil, combined with other factors, increases the risk of a catastrophic blast.

FAQ’s On Why Ct Secondary Should Not Open Condition
Why Should The Secondary Of A Ct Under Load Not Be Opened?
Opening the secondary of a CT under load should be avoided because it leads to high voltage across the secondary, causing core saturation. This high flux can result in insulation failure and overheating, posing risks to the CT and the circuit.
Why Is The Secondary Of Ct Always Short Circuited Under Operating Conditions?
The secondary of a CT is short-circuited to prevent high voltage buildup, which causes core saturation. It can lead to insulation failure and overheating.
What Happens If Voltage Transformer Secondary Is Open?
If the voltage transformer secondary is open, it results in a high voltage across the secondary side, causing high magnetizing current and core saturation. This can lead to insulation failure, overheating, and potential damage to the transformer.
References:
- Electrical and Electronic Testing Instruments by J.G. Sawhney: https://books.google.com/books/about/Fundamentals_of_Body_CT.html?id=xb-xLHTqOi0C
- Power System Relaying by Stanley H. Horowitz: https://books.google.com/books/about/Power_System_Relaying.html?id=4A3Kw3fgNusC
- The safety risks of open CT secondary circuits: https://www.electricalvolt.com/why-ct-secondary-shall-never-be-kept-open/